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I have a 26' Columbia sailboat that is trailered. Any ideas how to keep the keel seal from cracking?
I'm having a problem with the high strength resin/sealer around the keel cracking from the road vibration while being trailered. I don't want water to seep into the crack and deteriorating the cast iron keel. Does anyone have any ideas how I can keep the crack from forming or of some kind of flexible sealer that will hold up to both the trailering and the sea? Neither silicone or H2O GOLD flexible epoxy stayed on after a day of sailing.
The Columbia 26 is a very nice boat that is really affordable. Like having champagne for the cost of Coors Light. First of all I would recommend that a GOOD marine surveyor is needed. They will be able to tell you whether or not there is any structural damage or if the bolts have just backed off or stretched. Either way there will be a substantial amount of work needed to be done to repair this problem correctly.
Assuming all that has happened is the loosening of the bolts, one will still have to loosen the rest of the bolts to seperate the keel from the hull for cleaning the joint. Next, assuming there is no structural damage, (i.e. rotten or delaminating glass) you'll have to thouroughly clean the two mating surfaces and apply a good grade of sealant. (this is a critical area and one should not become a miser on this repair.) In my humble opion I would suggest the use of 3M 5200. I don't know what H20 Gold is but 3M 5200 compared to silicone is like tire rubber compared to a boiled egg, ie it's MUCH tougher than silicone.
Be fairly liberal with it as this is not only helping to seal out the water it is also a large part of the structural intregerty of the keel hull joint. Next raise the keel into position (or lower the hull) and tighten all of the bolts letting the sealant ooze out of the joint. If you are using 5200, for optimum performance, walk away for 7 days. This way the sealant that has oozed out will be sandable. Next you will have to sand it flush with the boat leaving a little/very little indent and fair out with the rest of the hull.
This is a matter of opinion but most of the people I have had contact with and who have done this procedure believe you should put some glass tape and glass this joint also. Naturally you would have to finish off the area using either West System or similar product to waterproof the area. Then, of course, bottom paint.
This would be the easy fix. If it has structural problems then seeking out a good yard man (or woman), which is usually pretty hard to find, will be needed to assess whether or not throwing money into the fix will be worth it. Hopefully it will be just keelbolt separation and no structural problems. Good luck!
9225 SEALED MESSAGE RD, COLUMBIA, MD 21045